ALUMINUM FOUNDRY
- Gravity die casting for piece weights of 0.5kg to 60kgs.
- Production capacity of 1200MT per annum.
- 2 Electrical melting furnaces with capacity of 500kgs each.
- 3 Electrical holding furnaces with capacity 0f 250kgs each.
- Nitrogen rotary degassing unit.
- Density Index Analyzer.
- Thyristor power controlled drop bottom heat treatment furnace with weight capacity up to 1000kgs.
- Cold Box Shooter with capacity up to 25 liters.
IRON FOUNDRY
Horizontal Moulding Line
- DISA MATCH (24×28) high pressure technology with Scada PLC controlled sand plant.
- Production capacity of 9600 MT Per annum.
- Applicable mould size 710X610X255 mm.
- High speed configuration of 120 moulds per hour due to unique DISA Blow/Squeeze mechanism.
- Green sand casting for piece weights of 0.8kg to 65kgs.
- Inductotherm 1100 KW IGBT furnace for induction melting at the rate of 2 MT per hour.
- Fully customized in house Cold Box Core Shooter with capacity 0.3 liters to 25 liters and Shell Core Shooter with capacity 0.3 liters to 15 liters.
- Fully equipped digital sand testing laboratory.
- In house fettling facility, shot blasting facility and paint shop.
IRON FOUNDRY
Vertical Moulding Line
- DISA Vertical High Pressure Moulding Line Technology.
- Applicable mould size.
- Hight 535mm
- Width 650mm
- Thickness 120-340mm
- High speed configuration of 150 molds/hrs.
- Scada PLC control system
- Green sand casting for piece weights of 0.5kg to 25kg.
INVESTMENT CASTING
- Casting technology: Lost Wax Foam process.
- Material grades: Aluminium alloy, Stainless Steel, Carbon Steel, Low Alloy Steel or any other material as per request.
- Material standards: ASTM, ALSI, DIN, EN and JIS standards.
- Size: 450×450×400mm (L*W*H), Diameter – 500 mm.
- Weight:0.1kg to 40 kgs.
- Minimum wall thickness: 3mm.
- Value added service: Surface treatment, hand polishing and assembly.
FORGING
- Forging technology: Close Die Forging.
- 2.5-ton Hydraulic hammer and 250-ton power press.
- Material grades: Case Hardening Steel, Low Carbon Steel, Medium Carbon Steel, Alloy Steel, Stainless Steel, Mild Steel, Duplex Stainless Steel and EN-series.
- Single Piece weight range 0.2 kg to 55 kgs.
- Size: 500 MM Length, Diameter – 150 MM.
MACHINE SHOP
- World class CNC machine shop – Turning centers, VMCs and HMCs with pallet changer.
- Machining capabilities to manufacture Aluminium, Cast Iron, Ductile Iron, Stainless Steel and Forged Parts.
- Currently machining more than 1 million parts per annum.
- Mazak Flexible manufacturing line with 32 Pallet system suitable for 630x630x900 mm dimensions and weight up to 500 kgs.
- Accuracy level maintained at 0.01 mm in linear and 0.025 mm in geometrical dimensions.
- Capability for roughness value Rz 4 minimum maintained.
- In house tool room facility.